FUZZY LOGIC TEST IN DRAWING AND CALCULATING DEFECTIVE RATIO CONTROL CHARTS IN INDUSTRIES COMPANY

Authors

  • Salman Hussien OMRAN Energy and Renewable Energies Technology Centre, University of Technology, Baghdad, Iraq
  • Salam Waley Shneen Energy and Renewable Energies Technology Centre, University of Technology, Baghdad, Iraq https://orcid.org/0000-0003-3718-6104
  • Batool Ibrahim Jameel University of Technology, Department of Production Engineering and Metallurgy, Industrial Engineering
  • Omar Hashim Hassoon University of Technology, Department of Production Engineering and Metallurgy, Industrial Engineering, Baghdad, Iraq
  • Fatimah Ridha Abbood Ministry of electricity, Baghdad, Iraq

DOI:

https://doi.org/10.30572/2018/KJE/170102

Keywords:

Statistical Process, Attributes Control, P-chart, Fuzzy Sets Theory, Ranking function

Abstract

For businesses to remain competitive in the market today, the quality of their products must either be improved upon or maintained. Therefore, creating a fresh strategy that might make more use of data from the production process has turned into a necessary program for every organization looking to boost quality. Fuzzy attribute control charts were created in the current study to track the manufacturing process. The triangle membership function was used to get the fuzzy numbers, and the recommended ranking function was then applied to turn them into a conventional sample. Fuzzy control charts have the potential to mitigate uncertainty stemming from incomplete, ambiguous, and/or confusing information, also the inherent uncertainty originating from measurement randomness in quality characteristics. Through data collection from the Al-Mamon facility and comparison with the conventional Shewhart control charts, a case study at the state corporation for vegetable oils in Iraq was used to validate the suggested fuzzy control charts. This study compares the use of fuzzy logic with the traditional way when adopting variable cases through the arrangement function to attain the control limits for faulty percentages and quality control for all samples using (w=0.6, 0.8, 0.9) and (λ = 0.7, 0.9). The results showed that a fuzzy control chart manages manufacturing quality more quickly, cheaply, and accurately. It makes it easier to find defective units during the manufacturing process, which helps to quickly ascertain whether or not production is under control. It also offers quality enhancements that are advantageous to the company

Downloads

Download data is not yet available.

References

Abdulghafour, A.B., Omran, S.H., Jafar, M.S., Mottar, M.M. and Hussein, O.H., 2021, August. Application of statistical control charts for monitoring the textile yarn quality. In Journal of Physics: Conference Series (Vol. 1973, No. 1, p. 012158). IOP Publishing. DOI: https://doi.org/10.1088/1742-6596/1973/1/012158

Ahmad, M. and Cheng, W., 2022. A novel approach of fuzzy control chart with fuzzy process capability indices using alpha cut triangular fuzzy number. Mathematics, 10(19), p.3572.

Ahmad, M. and Cheng, W., 2022. A novel approach of fuzzy control chart with fuzzy process capability indices using alpha cut triangular fuzzy number. Mathematics, 10(19), p.3572. DOI: https://doi.org/10.3390/math10193572

Alakoc, N.P. and Apaydin, A., 2018. A Fuzzy Control Chart Approach for Attributes and Variables. Engineering, Technology & Applied Science Research, 8(5). DOI: https://doi.org/10.48084/etasr.2192

Amjad, B., Hussien, S., Ghulam, Z.J. and Rashed, M.K., 2017. Quality Improvement of Petroleum Products Using Fuzzy Control Charts. International Journal, 5(1), pp.8-21. DOI: https://doi.org/10.18488/journal.63.2017.51.8.21

Cheng, C.B., 2005. Fuzzy process control: construction of control charts with fuzzy numbers. Fuzzy sets and systems, 154(2), pp.287-303. DOI: https://doi.org/10.1016/j.fss.2005.03.002

Dale H. Biesterfield, 2009, Quality Control, 8thed.Prentice–Hill, New Jersy, p:35

Engin, O., Çelik, A. and Kaya, İ., 2008. A fuzzy approach to define sample size for attributes control chart in multistage processes: An application in engine valve manufacturing process. Applied Soft Computing, 8(4), pp.1654-1663. DOI: https://doi.org/10.1016/j.asoc.2008.01.005

Faraz, A. and Shapiro, A.F., 2010. An application of fuzzy random variables to control charts. Fuzzy sets and systems, 161(20), pp.2684-2694. DOI: https://doi.org/10.1016/j.fss.2010.05.004

Gülbay, M. and Kahraman, C., 2006. Development of fuzzy process control charts and fuzzy unnatural pattern analyses. Computational statistics & data analysis, 51(1), pp.434-451. DOI: https://doi.org/10.1016/j.csda.2006.04.031

Gülbay, M. and Kahraman, C., 2007. An alternative approach to fuzzy control charts: Direct fuzzy approach. Information sciences, 177(6), pp.1463-1480. DOI: https://doi.org/10.1016/j.ins.2006.08.013

Haridy, S.H.G., 2014. Attribute control charts for effective statistical process control (Doctoral dissertation).

Hassoon, O.H., Ibrahim, B. and Albaghdadi, B., 2020, July. Building A Computerize System for Controlling and Monitoring Manufacturing Operations Based on Statistical Quality Control. In IOP Conference Series: Materials Science and Engineering (Vol. 881, No. 1, p. 012064). IOP Publishing. DOI: https://doi.org/10.1088/1757-899X/881/1/012064

Hesamian, G., Torkian, F. and Yarmohammadi, M., 2022. A fuzzy non-parametric time series model based on fuzzy data. Iranian Journal of Fuzzy Systems, 19(1), pp.61-72.

Jabbar, R.R. and Alkhafaji, A.A.A., 2023. Analysis of Traditional and Fuzzy Quality Control Charts to Improve Short-Run Production in the Manufacturing Industry. Journal of Engineering, 29(06), pp.159-176. DOI: https://doi.org/10.31026/j.eng.2023.06.12

Kaya, İ., Karaşan, A., İlbahar, E. and Cebeci, B., 2020. Analyzing attribute control charts for defectives based on intuitionistic fuzzy sets. In Conference Proceedings of Science and Technology (Vol. 3, No. 1, pp. 122-128). Murat TOSUN.

Khan, M.Z., Khan, M.F., Aslam, M., Niaki, S.T.A. and Mughal, A.R., 2018. A fuzzy EWMA attribute control chart to monitor process mean. Information, 9(12), p.312. DOI: https://doi.org/10.3390/info9120312

Montgomery, D.C., 2020. Introduction to statistical quality control. John wiley & sons.

Ravi, V., 2015. Industrial Engineering and Management. PHI Learning Pvt. Ltd..

Reddy, C.N.M., 2007. Industrial engineering and management. New Age International.

Rubens, N., 2006. The application of fuzzy logic to the construction of the ranking function of information retrieval systems. arXiv preprint cs/0610039.

Salman Hussein Omran, 2012. Statistical Quality Control of Industrial Products at the General Company for Vegetable Oils. Journal of Engineering, 18(06), pp.135-149. DOI: https://doi.org/10.31026/j.eng.2012.06.08

Saravanan, A. and Alamelumangai, V., 2014. Performance of attribute charts and fuzzy control chart for variable data. International Journal of Advanced Research in Electrical, Electronics and Instrumentation Engineering, 3(5), pp.9758-9766.

Şentürk, S., 2010. Fuzzy regression control chart based on α-cut approximation. International Journal of Computational Intelligence Systems, 3(1), pp.123-140. DOI: https://doi.org/10.1080/18756891.2010.9727683

Shu, M.H. and Wu, H.C., 2010. Monitoring imprecise fraction of nonconforming items using p control charts. Journal of Applied Statistics, 37(8), pp.1283-1297. DOI: https://doi.org/10.1080/02664760903030205

Shuraiji, A.L. and Shneen, S.W., 2022. Fuzzy logic control and PID controller for brushless permanent magnetic direct current motor: a comparative study. Journal of Robotics and Control (JRC), 3(6), pp.762-768. DOI: https://doi.org/10.18196/jrc.v3i6.15974

Sogandi, F., Mousavi, S.M. and Ghanaatian, R., 2014. An extension of fuzzy P-control chart based on a-level fuzzy midrange. Advanced computational techniques in electromagnetics, 2014(2014). DOI: https://doi.org/10.5899/2014/acte-00177

Sorooshian, S., 2013. Fuzzy approach to statistical control charts. Journal of Applied Mathematics, 2013(1), p.745153. DOI: https://doi.org/10.1155/2013/745153

Thaga, K. and Sivasamy, R., 2015. Control chart based on transition probability approach. Journal of Statistical and Econometric Methods, 4(2), pp.61-82.

Thamer, E.D. and Hussein, I.H., 2021. Solving fuzzy attribute quality control charts with proposed ranking function. Ibn AL-Haitham Journal For Pure and Applied Sciences, 34(2), pp.33-41. DOI: https://doi.org/10.30526/34.2.2611

Zabihinpour, S.M., Ariffin, M.K.A., Tang, S.H., Azfanizam, A.S. and Boyer, O., 2014, December. Fuzzy mean and range control charts for monitoring fuzzy quality characteristics: a case study in food industries using chicken nugget. In 2014 IEEE International Conference on Industrial Engineering and Engineering Management (pp. 759-763). IEEE. DOI: https://doi.org/10.1109/IEEM.2014.7058740

Zadeh, L.A., 1965. Fuzzy sets. Information and control, 8(3), pp.338-353. DOI: https://doi.org/10.1016/S0019-9958(65)90241-X

Downloads

Published

2026-02-07

How to Cite

OMRAN, Salman Hussien, et al. “FUZZY LOGIC TEST IN DRAWING AND CALCULATING DEFECTIVE RATIO CONTROL CHARTS IN INDUSTRIES COMPANY”. Kufa Journal of Engineering, vol. 17, no. 1, Feb. 2026, pp. 11-29, https://doi.org/10.30572/2018/KJE/170102.

Share